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5 Tips for Working with Upcycled Denim

By: Marie Segares for
5 Tips for Working with Upcycled Denim

If you've been searching for a way to recycle your old jeans, then you'll love these 5 Tips for Working with Upcycled Denim! Guest blogger Marie Segares is here to show you the best ways to sew with recycled denim, and has even created a step by step tutorial for a chic denim throw pillow. Made using the classic log cabin quilt block, this DIY tutorial is a great introduction to quilting and is sure to be the perfect addition to your home decor. Learn all about the best ways to work with denim with Marie's detailed tutorial.

You can find more of Marie's projects, including crochet and knitting tutorials, on her blog Underground Crafter!

"I’m Marie from Underground Crafter and I’m sharing my tips and tricks for working with upcycled denim, along with a tutorial for a DIY Denim Traditional Log Cabin Block Pocket Pillow."

5 Tips for Working with Upcycled Denim

Marie's provided her best tips for working with upcycled denim below, including how to prep your denim for sewing, as well as how to work with this versatile fabric. She's even created a full tutorial so that you can make a stylish and budget-friendly throw pillow that combines denim and quilting!

Prep Your Denim Properly

• Before cutting your upcycled denim for sewing or quilting, machine wash in hot water and dry on a high heat setting. 

• Remove the denim promptly from the dryer and fold, but do not iron it. 

• Set aside the denim until you plan to cut it.

Plan Your Cuts

• Upcycled denim frays much more than other fabrics, so cut it close to when you plan to use it for best results. 

• A rotary cutter will make it easier to cut through heavy seams while reducing hand strain and fabric “crumbs.” 

• Cut the hem at the bottom of the leg first, then remove the seams at the side of the legs.
• If you plan to use the back pockets (as I did for these pillows), trim around the pocket seams, leaving as much room as possible. If you aren’t using the back pockets, trim close to the seams so you have more useable fabric on the legs. Discard the front pockets.

• Once the seams and pockets are removed, you should be left with four leg pieces.

• Remove any damaged pieces (frayed, holes, etc.) from the leg pieces before cutting into squares or strips for your project.

Don’t Overwork the Fabric

• Upcycled denim has more stretch than new fabrics and excessive handling can lead it to stretch out and become misshapen. 

• Avoid ironing your fabric. Instead, finger press pieces into position as you sew.

Go Slow

• Denim is thicker and more durable than many other fabrics. Sewing over seams can put stress on your sewing machine. 

• While you may be tempted to sew quickly in straight lines, slow down at seams and when working near pocket seams to avoid damage to your needle and/or machine.

Be Flexible and Have Fun!

• Upcycled denim is unpredictable. Factors such as size, wear, style, and brand can influence how much useable fabric you can get from a pair of old jeans.

• Don’t expect perfection. Upcycled denim has character, but it isn’t as uniform as new fabric. On the other hand, it’s affordable, durable, and can bring back some great memories!

DIY Denim Traditional Log Cabin Block Pocket Pillow

This is one of three matching DIY Denim Log Cabin Pocket Pillows.

DIY Denim Traditional Log Cabin Block Pocket Pillow

You can get the patterns for the other two pillows here. This pattern uses the Traditional Log Cabin quilt motif.

DIY Denim Traditional Log Cabin Block Pocket Pillow

The pocket takes the position of the center square. To minimize cutting and handling, the front of these pillows are put together in strips using the quilt-as-you-go method. The back of the pillow uses an envelope style that allows you to easily remove the pillowcase for washing.


• Two pairs of jeans destined for the scrap pile. Designate one pair as “light” and one as “dark.” (Optional: The back pocket from a third pair of jeans in a slightly different color of denim.)
• Rotary cutter, cutting mat, and acrylic ruler. 
• Cotton fabric for pillow back – ½ yard.
• Cotton fabric for pillow interior backing – ½ yard or fat quarter.  This fabric will not be seen once your pillow is assembled, so you can use muslin, orphaned quilt blocks, or pieced scraps instead.
Fairfield Decorator’s Choice Luxury Pillow Form 16” x 16”.
Fairfield Poly-Fil Low-Loft Quilt Batting.
• An iron and an ironing board or other heat-safe surface.
• Sewing machine with cotton thread.
• Basic sewing supplies (i.e., fabric scissors, seam ripper, pins, fabric pencil/marker, etc.).
• Optional: Denim needle for your sewing machine.


Cut fabric and batting

• Cut one back pocket from your jeans, leaving as large a border of denim as possible. Square the pocket piece.
• Cut the legs of your jeans into 2.5” (6.5 cm) strips. Depending on the size of your pocket piece, you will need up to 70” (178 cm) in strips in both “light” and “dark.” 
• Cut the batting and pillow interior backing to 16.75” (42.5 cm) square.
• Cut the pillow back fabric into two 16.5” (42 cm) x 11” (28 cm) pieces.

Assemble “quilt sandwich” for front of pillow case

• Place pillow interior backing fabric face down (wrong side up).
• Place batting over pillow interior backing.
• Position denim pocket at the center of your batting facing up. If you pin in place, be sure to pin through all three layers.
• Position a strip of your “light” denim on the left side of your pocket so that the right sides of the denim pieces are facing.

DIY Denim Traditional Log Cabin Block Pocket Pillow

Quilt the front of pillow case

• Using a ¼” seam allowance, sew the strip to the pocket, working through all four layers.
• Trim the strip.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Finger press the sewn strip so it is right side up. Attach the next “light” strip above the pocket.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Sew the strip to the pocket, working through all four layers. Trim the strip.
• Finger press the sewn strip so it is right side up. Attach a “dark strip” to the left of the pocket. Sew the strip to the pocket, working through all four layers. Trim the strip.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Finger press the sewn strip so it is right side up. Attach the next “dark” strip below the pocket. Sew the strip to the pocket, working through all four layers. Trim the strip.
• Continue attaching pieces in this manner, following the assembly diagram, until the front of your pillow measures at least 16.5” (42 cm) square.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Square up your pillow front to 16.5” (42 cm square), trimming away any excess fabric or batting.

Assemble the back of the pillow case

• With the first piece of the pillow back fabric facing wrong side up, fold about ½” (1.5 cm) over at the long edge towards the wrong side.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Fold over in half towards the wrong side. Pin in place.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Topstitch the hem in place.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Repeat for the other piece of pillow back fabric.

Assemble the pillow case.

• Place squared up pillow front with the jeans side up.
• Place pillow back fabric right side down over pillow front with pieces overlapping.

DIY Denim Traditional Log Cabin Block Pocket Pillow

• Pin together.
• Sew around the outer edges on all sides with a ¼” seam allowance. 
• Turn the pillowcase inside out.
• Insert the pillow and enjoy.

DIY Denim Traditional Log Cabin Block Pocket Pillow

Don't miss any of Marie's projects by checking out her blog, Underground Crafter!

How to Enter to Win Our Grand Prize

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What's your all-time favorite fabric to sew with? Let us know below in the comments!

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I love to sew with quilting cotton. I have been saving jeans to make an attic window quilt but not until my treadle machine is working again. It has no trouble with thick fabric.

I also love is all time classic and most of the times I have nothing to pay, as everybody in my family loves and wears jeans !!!

100% Cotton

Denim is easy to work with, if you use the right needle. This is one of the more classy denim patterns I've seen - the pillows look so rustic!

Denim is SO classic and I hope it never goes out of style. My fave is black denim.

Cotton fabrics are my favorite

Great ideas.

I have so many jeans that are either too worn to donate or to faded to wear anymore. I love the idea of recycling them to make a pillow!

Love cotton blends! Love the denim pillows,too!!!!

Great project! Makes me motivated to make one. Awesome pillow! Great tips for working with jean fabric. Fun!

I love working with batiks and hand dyed fabrics.

this was me...


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